Application
ALUMINIUM FOILS ARE HIGH DEMANDING IN THE PACKAGING INDUSTRY
Foil & Packaging Endless Versatility:
Aluminum foil has improved our everyday lives since the early 1900s. Today, we count on foil for everything from food packaging to spacecraft insulation, cable wrap to medicine packets.
The Global Aluminium foil packing market size was valued at USD 36, 438 Million in 2022. It is estimated to reach USD 52,767 million by 2031, growing at a CAGR of 4.2 % during the forecast period (2023 – 2031)
Aluminum foil’s formability, strength and ability to ensure product freshness make it an ideal material for many forms of packaging — maybe a swan shaped foil container holding your leftovers comes to mind?
Aluminum foil provides a complete barrier to light, oxygen, moisture and bacteria…allowing us to safely store perishable goods for long periods without refrigeration.
But you’ll find foil in more than just your pantry. An incredibly efficient insulator and reflector of energy, aluminum foil is used widely in modern HVAC heat exchangers. It even helps shield fiber-optic cables against magnetic and radio frequency emissions.
Aluminum Foil Containers Industries:
Bakery Industries:
Pharmaceutical Industries:
Beverage Industry:
Confectionery Industries:
Dairy Industries:
House Hold Foils:
Tea & Coffee Industries:
Cosmetics Industries:
Label Industries:
Cigarettes & Tobacco Industries:
Firework Industries:
Floral Foam Industries:
Flexible Packing Industries:
Lidding Foils:
PP Caps Industries:
Other Engineering Industries:
ALUMINIUM PLAYS AN IMPORTANT ROLE IN VARIOUS KINDS OF SOLAR POWER SYSTEMS
Aluminum is a Key Material for Renewable Energy
With its lightweight strength and unmatched corrosion-resistance and durability, aluminum is widely used to build renewable energy platforms like solar panels and wind turbines
Aluminum extrusions are incredibly versatile, making them a perfect option for solar panel frames. The metal can even improve solar cells themselves. Using embedded aluminum studs can significantly increase solar panel efficiency thanks to the material’s unique reflectivity properties.
Aluminum extrusions make excellent frames for mounting solar panels onto rooftops. Their high strength-to-weight ratio means the aluminum frames can withstand blustery winds and heavy snowfalls without burdening the roof’s rafters and shingles
- Solar panel frames and supports
- Trusses
- Mounting systems
As a malleable, recyclable alloy, there is a wide range of aluminum grades that can be used for your solar energy extrusions. Aluminum alloys 6063, 6061, and 6005 are suitable for solar applications.
In order to find the role of aluminium and its alloys in solar power systems, it is necessary to review different types of solar power plants, their properties, requirements and applications. Generally, solar power systems are divided into three widely used categories, which called concentrating solar power (CSP), solar thermal absorbers and photovoltaic solar cells (PV). Aluminium alloys have became a significant and inseparable part of each of the mentioned group of solar power systems, mainly due to special properties of aluminium and its alloys.
AUTOMOTIVE ALUMINIUM is WIDELY TRENDing IN THE TRANSPORTATION DESIGN
The car is the most common type of transport in the world. The main building material used in cars is the relatively cheap steel. However, as the automotive industry begins to pay more and more attention to fuel efficiency, reducing CO2 emissions and design, aluminium is playing an ever more important role in modern cars.
Every kilogram of aluminium used in a car reduces the overall weight of the vehicle by one kilogram. For this reason more and more car parts are being made from aluminium: engine radiators, wheels, bumpers, suspension parts, engine cylinder blocks, transmission bodies and body parts: the hoods, the doors and even the frame. As a result since the 1970s the share of aluminium in the overall weight of an average car has been constantly on the increase: from 35 kg in the 1970s to today’s 152 kg. Experts project that by 2025 average aluminium content in a car will reach 250 kg.
Aluminium was first used in car bodies in the premium segment. Thus, the first mass produced car with a full aluminium body was the Audi A8, which made its debut in 1994. Other luxury brands soon followed suit: BMW, Mercedes-Benz, Porsche, Land Rover, Jaguar.
ALUMINUM IS ALSO GAINING CONSIDERABLE USE IN THE ADVANCED HIGH-SPEED TRAINS
The use of aluminium in rail transport began almost immediately after the emergence of mass production of aluminium.
However, initially there was more demand for aluminium in the cargo transport segment, where ideally you want to keep the weight of the rolling stock to a minimum in order to maximise the amount of cargo that can be carried.
Today, trains are still used to transport precious materials, and aluminum structures help them to do so with increased efficiency. Tanker cars are now more corrosion and moisture resistant, allowing freight cars to transport sensitive chemicals and minerals across the country. They are also much lighter than cars made from other metals. This allows the car to carry more cargo, resulting in a quicker return on investment for the freight company.
Aluminum also improves the performance of passenger cars by helping manufacturers shave off almost a third of their weight compared to steel cars. In suburban railways, these cars need to make frequent stops — time is of the essence for these trains. With a lighter weight, significant time savings can be achieved, as it takes less time to decelerate and accelerate at each stop. Additionally, aluminum cars are easier and cheaper to manufacture and require fewer parts than steel cars. Today, aluminum metros are found in many countries. The most famous are Japan’s Shinkansen Bullet trains, Canada’s LRC, and France’s TGV Duplex trains — all made from aluminum alloys.
ALUMINUM EXPERTS FOR AIRCRAFT OR AEROSPACE ENGINEERING DESIGN
The use of aluminum in aircraft was started with the first Zeppelin airship frame. This proved that this metal was ideal for flight — light, flexible, and strong. Later, duralumin, an aluminum alloy, was used to replace heavier materials in the bodies of aircraft. Over time, lighter, more durable alloys were developed. This allowed aviation engineers to craft planes from aluminum sheets and extrusions, held together by aluminum rivets.
Aluminum is now a key manufacturing material in aviation with 80% of all modern components made from aluminum. This metal allows aircraft designers to meet their most important goal: to develop airplanes that are as light as possible, with maximum weight capacities and increased fuel efficiency. As a plus, aluminum alloys are also able to resist rust and corrosion better than other metals, which increases the lifespan of the aircraft.
Aluminum can be found almost everywhere on modern aircraft: in the trims, rivets, fuselage, wings, rudder, seat frames, doors, refueling hoses, exhaust pipes, cabin pillars, cockpit instruments, engine turbines, and many more parts of the aircraft.
ALUMINIUM ALWAYS PLAYS IN NAVAL SHIP SECTORS
Today, most ships in service have structures and superstructures that contain a significant amount of aluminum plates, pipes, bars, and other components. For example, almost every yacht produced in the last ten years has aluminum hulls, while cruise ship superstructures are mostly made from aluminum metal.
Ships make use of the metal’s lightness, strength, and one of the most indispensable properties for marine environments — corrosion resistance. These qualities of aluminum significantly reduce maintenance costs, while simultaneously ensuring each ship is more fuel-efficient and quicker than ships made of steel.
A special type of aluminum is used for ships, called marine aluminum. This is an umbrella term that refers to certain aluminum-magnesium alloys, which are used for their outstanding resistance to high-salt environments — they are about 100 times less prone to corrosion than steel.
Another way that the shipbuilding industry benefits from aluminum is that aluminum products are easy to weld. This helps reduce wasted material and labor costs. Aluminum is also versatile, able to come in many different forms through cold rolling, hot rolling, and extrusion processes. Common aluminum products used in shipbuilding are sheets, slabs, rods, pipes, and specially-made components.
ALUMINIUM INGOTS TO AUTO DIE CASTING INDUSTRIES APPLICATIONS
The alloy of aluminum contains numerous advanced chemical and mechanical properties. They are corrosion-resistant and have increased heat dissipation properties. Another significant advantage is the strength-to-weight ratio. These properties allow mechanical engineers to create aluminum die casting parts with utter flexibility.
As aluminum is weightless, robust and resistant to corrosion, it is one of the best choices for creating durable and trustworthy system components. Rather than that, aluminum’s economic advantages and mechanical properties make it the ideal choice for various applications and industries.
AUTOMOTIVE INDUSTRY
In the automotive industry, Aluminum die casting is ideal to use due to its properties like durability and lightweight alternative to steel and iron. Moreover, its lightweight feature makes it an excellent choice for transportable applications.
RENEWABLE ENERGY
In some parts, aluminum die casting is used for power generation and distribution equipment in the renewable energy industry. The process of aluminum die casting is used. To name a few:
solar panel bracket
wind turbine parts, etc.
AEROSPACE
In the aerospace industry, aircraft demand components that can offer up-to-the-mark performance. Aluminum die castings are excellent for aircraft as they are lightweight, highly durable, and affordable as they can withstand harsh operating and environmental conditions and have better fuel efficiency.
AGRICULTURE SECTOR
Aluminum die castings can be utilized in several machines like combine harvesters or tractors in the agricultural industry. It is the best for use in these demanding applications as it offers durability and reliability.
RECREATIONAL VEHICLE
The aluminum die casting process helps create many recreational equipment and vehicle parts in the recreational equipment industry. For instance, structural and functional components like axles, chassis, counter mounts, etc., and cosmetic components like hood ornaments.
MILITARY/DEFENSE
Die casting helps produce parts for law enforcement, commercial, and military pieces in the military/defense industry. For example, it is used in making Remington receivers, trigger guards, and many other parts for shotguns and rifles.
INDUSTRIAL EQUIPMENT
Aluminum die castings are also used for multiple components of equipment and systems in the industrial machinery & equipment industry. For instance, die-cast equipment components cover connecting rods, bearings, and pistons.
MEDICAL INDUSTRY
Die-cast aluminum parts can be seen used in various devices and systems used in the medical industry. From diagnostic and treatment equipment to beds and surgical instruments, such productions are integrated into almost everything.
CONSUMER PRODUCTS INDUSTRY
Aluminum die castings are used in the consumer products industry. The elements help ensure the final products are robust as well as lightweight.
Aluminum Die Casting Advantages
Aluminum die casting is the best choice for manufacturing aluminum parts because it offers countless advantages over other metal forming processes, such as:
Corrosion resistance
When aluminum die castings are manufactured, these parts are exposed to air and moisture, which creates an oxide layer that protects the surface from extreme oxidation. This self-protection guards aluminum parts against deterioration, weathering, and industrial atmospheres that promote weathering. We can further improve the resistance by treating the parts with anodizing.
Strength
Aluminum alloys used in the industry have high tensile strength, making them affordable and valuable for various industries. Further processing methods, such as aluminum die casting, increase the strength even more. Moreover, we can further increase the strength of the alloys by mixing them with various elements such as copper, manganese, and silicon.
High strength-to-weight ratio
Compared to steel casting alloys, aluminum die casting alloys have a better strength-to-weight ratio. Due to this property, aluminum alloys are preferred for designing and manufacturing strong and lightweight parts for various industries such as automotive, lighting, marine, etc.
Easy for mass production
The process of aluminum die-casting starts with the mold to produce parts within specific tolerances and shapes. In addition, little or no machining is required, and can produce thousands or tens of thousands of parts. So it is pretty easy to implement mass production.
Dimensional stability and strength
Parts made from die-cast aluminum are highly durable and dimensionally stable, with tight tolerances. They are also heat resistant.
ALUMINIUM ARCHITECTURE WITH BULIDING AND CONSTRUCTIONS
ALUMINIUM SHEET METAL AND EXTRUSION ENGINEERING DESIGN WITH BUILDING STRUCTURES
Aluminum Extrusion transforms aluminum alloy into an extraordinary variety of products for consumer and industrial markets. Aluminum extrusions have many uses in the Building Architectures, electronics, automotive, mass transit, bridge decking, telecommunications, solar/renewable energy industries, and more.
ALUMINIUM IS MORE AND MORE POPULAR IN THE SECTOR OF INTERIOR DESIGN
ALUMINIUM IS MAJOR ROLE FOR MODULAR KITCHEN FURNISHING
ALUMINIUM ELEVATORS AND ESCALATORS ARE AMONG THE WORLD’S SAFEST FORMS OF TRANSPORTATION
ALUMINIUM FALSE CEILINGS ARE THE MAIN CHARACTERISTICS OF LIGHTNESS, STRUCTURAL STRENGTH AND DURABILITY
A BUILDING IS DEFINED BY ITS aluminiuim faCade & Cladding, Composite Panels & Roofing
